Feeder protection settings must sit inside a feasible window: above maximum legitimate load, unbalance, inrush and transient quantities, yet below the minimum fault that must be detected—and coordinated in time with downstream clearing and upstream backup. ANSI 50/51, 50N/51N, 67 and 67N are not independent menu entries; they share CT/VT performance, topology, grounding and breaker time.
This step-by-step method develops phase and earth overcurrent settings for MV feeders, including directional polarisation, inverse curves, tolerances, distributed generation, worked illustrative calculations and commissioning tests. It is not a settings template: use the approved short-circuit/coordination study and exact relay manual.
Executive rules
- Calculate maximum load/emergency/motor-start and minimum/maximum phase/earth faults for every topology.
- Convert all quantities on one documented primary/secondary basis with actual CT/VT ratios.
- Set pickup from both sides: security above nonfault current and dependability below minimum fault.
- Coordinate total clearing time, not relay operate time alone; include tolerances, breaker and arc time.
- Use 50 only where a current threshold truly separates the protected close-in zone from downstream through faults/inrush.
- Earth-fault settings follow system grounding and residual-measurement method, not phase-fault rules divided by a constant.
- 67/67N require verified current/voltage polarity, forward definition and valid polarising quantity under weak/close-in faults.
- Test boundaries and dynamic waveforms, then validate load phasors before enabling directional/high-speed elements.
1. Standards and nomenclature
| Reference | Application |
|---|---|
| IEC 60255-151:2009 | Minimum functional/performance requirements for over/under-current protection, including time characteristics and influencing factors |
| IEC 60255-1:2022 | Common relay/scheme requirements and tests |
| IEEE C37.112-2018 | Active standard defining inverse-time characteristic equations/allowances, including varying current |
| IEEE C37.2-2022 | Device function numbers/acronyms and contact designations |
| IEC 61869-1:2023 / IEC 61869-2:2012 | Instrument-transformer/CT performance framework |
| Relay manufacturer | Exact curve equation/constants, measurement algorithm, directional polarisation, tolerances and logic |
- 50: instantaneous or definite-time phase overcurrent stage commonly applied without intentional inverse delay.
- 51: time-delayed phase overcurrent, often inverse-time.
- 50N/51N: neutral/residual earth overcurrent; suffix naming varies (N/G) and input source must be stated.
- 67/67N: directional phase/earth overcurrent supervised by direction.
2. Required study data
- one-line and normal/contingency/maintenance/generator/island topologies;
- source/transformer/cable/line/motor/generator impedances and X/R;
- maximum demand, emergency load, overload, cold-load pickup and motor starting profiles;
- minimum and maximum three-phase, phase-phase and earth faults by location;
- grounding transformer/NGR/reactor/arc-suppression-coil and system charging current;
- downstream fuses/relays/contactors and upstream backup characteristics;
- CT ratio/class/burden/saturation and residual connection/CBCT data;
- VT ratio/fuse/selection and directional polarising availability;
- breaker opening/arcing/total clearing tolerance and interrupting duty;
- equipment cable/transformer/motor thermal/damage and arc-flash limits.
3. Establish a calculation basis
For CT ratio CTR = Iprimary,rated/Isecondary,rated:
Isecondary = Iprimary/CTR and Iprimary = Isecondary × CTR.
Record whether relay settings are amperes secondary, amperes primary or multiples of nominal current. For residual from three phase CTs, the relay input measures vector sum; it is not automatically equal to an independently measured neutral/CBCT input during CT saturation/mismatch. Check relay nominal 1 A/5 A configuration and active settings group.
4. Phase 51 pickup window
Define a security floor and dependability ceiling:
Ipickup,51 > Kload × Imaximum legitimate, while Ipickup,51 < Iminimum required fault/Kdep.
- Kload covers measurement/CT error, load forecast, acceptable overload, unbalance and reset margin.
- Kdep covers fault-study uncertainty, arc resistance, source outage and relay/CT error.
- Check cable/transformer/motor continuous and emergency ratings; pickup must not authorise thermal overload beyond equipment design.
- Check motor starting/cold-load profile against inverse-time operating accumulation/reset, not pickup alone.
- If the feasible window disappears, improve sensors/protection/topology; do not force a setting.
5. Choose the 51 characteristic
For common IEC inverse curves, a generic form is t = TMS × k / [(I/Is)α − 1]; constants k and α define standard, very or extremely inverse families. IEEE C37.112 uses its defined equation/allowances. Use the exact relay implementation, reset/integration and any definite minimum time.
| Curve tendency | Typical coordination value | Check |
|---|---|---|
| Standard/normal inverse | Broad relay-relay coordination | May be slow at high multiples |
| Very inverse | Useful where fault current reduces with distance and downstream devices have inverse behaviour | Load/start and low-fault time |
| Extremely inverse | Can coordinate with fuse/thermal I²t-like characteristics | High-current time, CT saturation and equipment duty |
| Definite time | Predictable grading in constrained networks | Slower upstream clearing and step count |
6. Coordination time interval
At each common fault current, require:
tupstream,total − tdownstream,total ≥ CTI.
- downstream relay/fuse operate and tolerance;
- downstream breaker opening/arcing/clearing and tolerance;
- upstream relay negative tolerance/overtravel/reset behaviour;
- CT saturation and measurement/filter delays;
- auxiliary/interposing/output and communication time;
- coordination safety margin/project criterion.
Plot total-clearing curves/bands, not a single nominal point. Check minimum and maximum source, close-in and remote fault, multiple downstream devices, tie/coupler states and evolving/fault-current-changing conditions.
7. Phase 50 high-set element
- Find maximum external/downstream through-fault current seen by the relay including topology/DER and study uncertainty.
- Add margin for CT transient response, relay overshoot/tolerance and asymmetrical current representation.
- Find minimum close-in internal fault in the weakest source state.
- Check transformer energisation, motor start/reacceleration, capacitor switching and load transfer.
- Set pickup only if a robust gap exists; otherwise use intentional delay, directional/zone logic or disable 50.
- Check CT saturation does not cause underreach for high internal faults or false residual.
- Coordinate high-set with downstream current-limiting fuses/contactors and breaker interrupting/close-latch duty.
8. 50N/51N earth-fault inputs
| Measurement | Strength | Constraint |
|---|---|---|
| Residual of phase CTs | No separate sensor; handles higher earth currents | CT mismatch/saturation/lead errors limit sensitive pickup |
| Core-balance CT | High sensitivity and direct 3I0 | Aperture, cable screen/earth routing, range and saturation |
| Neutral CT | Measures transformer/generator grounding path | Zone/source specificity, ratio/polarity and parallel return paths |
- Set above maximum healthy residual: load unbalance, charging current contribution, CT error, harmonics/transients and measurement noise.
- Set below minimum earth fault after fault resistance and weakest source/grounding path.
- Coordinate with NGR/grounding-transformer thermal rating and downstream earth protection.
- In low-resistance grounded systems, definite/inverse 51N may coordinate; 50N needs selectivity/through-fault margin.
- In isolated/resonant systems, current magnitude alone may be inadequate; use sensitive directional/admittance/wattmetric/intermittent earth-fault methods.
9. Directional phase overcurrent 67
- Define forward current direction relative to the protected feeder and CT P1/P2.
- Select line/phase voltage polarisation, cross-polarisation, memory voltage or negative-sequence method supported by the relay.
- Set characteristic angle from positive-sequence/source/line impedance and relay convention—not by copying another vendor’s angle.
- Check close-in three-phase fault voltage collapse and memory duration.
- Check reverse faults, parallel feeders, bus coupler, transformer phase shift and embedded generation.
- Use minimum polarising voltage/current supervision and define behaviour on VT fuse failure.
- Test torque/directional boundary at minimum current/voltage and frequency/phase-error extremes.
10. Directional earth overcurrent 67N
67N compares residual/zero-sequence current with a polarising quantity such as residual voltage, negative-sequence voltage/current or another vendor-specific method. Sign conventions for 3I0, 3U0, active/reactive residual power and characteristic angle differ—document the relay equation and primary forward-fault phasor.
- Verify phase CT residual/CBCT/neutral CT polarity and VT broken-delta/residual polarity.
- Calculate network charging-current direction/magnitude for healthy and faulted feeders.
- Use grounding method to choose wattmetric, varmetric, admittance, conductance or negative-sequence direction.
- Check intermittent/restriking faults and harmonics in resonant-earthed networks.
- Set minimum residual voltage/current and directional sector with measurement/tuning errors.
- Test forward/reverse fault at multiple resistance, inception angle and coil detuning states.
11. Worked illustrative phase example
Illustrative only. An 11 kV feeder has 630 A maximum legitimate load, CT 800/1 A, minimum remote phase fault 2.4 kA, maximum downstream through fault 4.2 kA and minimum close-in fault 7.5 kA. A downstream device clears a 3.6 kA fault in 0.35 s; required grading margin is 0.30 s.
- Select 51 pickup 1.00 A secondary = 800 A primary after confirming 800/630 = 1.27 covers approved load/overload margin and 2.4 kA gives multiple M = 3.0.
- For an illustrative IEC very-inverse equation t = 13.5×TMS/(M−1), at 3.6 kA M = 4.5.
- Required upstream relay/clearing target must include its breaker; simplifying here to relay target 0.65 s gives TMS ≥ 0.65×3.5/13.5 = 0.169. Choose next supported value 0.18, then redo with actual breaker/tolerance bands.
- At 2.4 kA, ideal relay time = 13.5×0.18/(3−1) ≈ 1.22 s; check equipment damage and upstream backup.
- A tentative 50 pickup 5.5 kA lies above 4.2 kA and below 7.5 kA, but accept only after asymmetry/CT/relay/study margins, inrush and minimum internal-fault coverage demonstrate a robust gap.
Do not use the simplified target calculation as a final setting. Plot manufacturer curves and tolerance/clearing bands at all fault locations/topologies and check CT transient performance.
12. Illustrative resistance-grounded earth window
Assume an NGR limits solid earth fault to about 400 A, minimum studied fault including resistance/source tolerance is 320 A, and maximum healthy/transient residual at the selected CBCT is 20 A. A tentative sensitive pickup such as 60 A primary lies above healthy residual and below minimum fault. Finalise only after CBCT accuracy/saturation, cable screen routing, harmonic/transient, NGR thermal time and downstream/upstream coordination. Phase-CT residual may require a higher security floor.
13. Special operating scenarios
- embedded generation/reverse power changes phase-fault direction and fault contribution;
- island operation reduces minimum fault and changes frequency/voltage polarisation;
- bus coupler changes source impedance and direction;
- transformer parallel/one-out changes through-fault and earth zero-sequence path;
- motor contribution decays with time, affecting instantaneous and BF current criteria;
- arc resistance/high-impedance faults reduce current below traditional pickup;
- automatic transfer/reclose requires cold-load/motor residual and settings-group coordination;
- maintenance grounding/VT selection/CT ratio changes require controlled settings group or outage.
14. CT performance checks
- ratio chosen for load resolution and maximum fault input range;
- class/ALF or knee point/transient specification suited to protection application;
- hot lead plus relay/test-block burden;
- asymmetrical fault/X/R and remanence where relevant;
- saturation effect on 50 underreach, 51 delay, residual spill and directional phasor;
- relay waveform algorithm/CT saturation detector performance;
- CBCT aperture, conductor placement, screen/earth return and low-current calibration;
- 1 A/5 A hardware/configuration and safe shorting/test facilities.
15. Verification workflow
- Peer-review study model, cases, grounding and CT/VT data.
- Export relay-native settings report and compare primary/secondary conversions.
- Plot phase/earth TCCs with tolerance and equipment-damage/starting curves.
- Secondary-inject pickup/dropout and operate time at boundary/multiple points.
- Dynamic-test inrush, motor start, CT saturation, directional close/reverse and intermittent earth cases.
- Verify trip/lockout/BF/AR/ATS/SCADA logic and settings-group selection.
- Primary-inject or prove CT/CBCT ratio/polarity and complete trip path where practical.
- Check live load phase sequence, current/voltage polarity, power direction and healthy residual.
- Test VT fuse/lost polarisation, DC/network/time failure and fail-safe response.
- Archive calculation, settings/checksum, test files, waveforms and final margins.
16. Frequent mistakes
| Mistake | Consequence | Correction |
|---|---|---|
| Pickup = 125% of nameplate | Actual emergency load/min fault ignored | Two-sided feasible window |
| One short-circuit case | Weak/strong/DER topology missed | All operating states |
| Relay times coordinated | Breaker/arc/tolerance absent | Total clearing bands |
| 50 always enabled | Downstream fault/inrush overtrip | Require robust current gap |
| Earth pickup copied from phase | Grounding/charging/CT mismatch | Grounding-specific study |
| 67 angle copied between vendors | Convention/polarity reversal | Equation/phasor verification |
| Steady injection only | Transient/security defects latent | Dynamic and failure tests |
17. Settings-release checklist
- All topologies/load/start/fault/grounding cases approved?
- CT/VT ratios, polarity, burden and saturation validated?
- Phase/earth pickup feasible windows demonstrated?
- Curve equation/constants and reset behaviour exact?
- Total-clearing coordination/tolerance/damage limits plotted?
- 50/50N robust selectivity gap demonstrated or disabled/delayed?
- 67/67N forward convention/polarisation/fuse-failure secure?
- DER/island/coupler/settings-group logic covered?
- Breaker time/DC and BF escalation included?
- Dynamic/boundary/failure tests passed?
- Live-load phasors/residual direction verified?
- Calculation, native settings/checksum and as-built evidence controlled?
References and further reading
- IEC 60255-151:2009 — Over/under-current protection
- IEC 60255-1:2022 — Common requirements
- IEEE C37.112-2018 — Inverse-time equations
- IEEE C37.2-2022 — Device functions
- IEC 61869-1:2023 — Instrument transformers
- IEC 61869-2:2012 — Current transformers
Engineering note: Worked values are illustrative and deliberately incomplete. Final settings require the approved study, exact relay curves/tolerances and verified breaker/CT/VT performance.